Custom Foam Inserts for Military Equipment

Transporting military equipment can be a daunting task, but it doesn't have to be a source of stress. By investing in custom foam inserts for military equipment, you can ensure that your equipment reaches its destination in perfect working condition. A custom case provides external protection against various threats, while the custom foam inserts play a crucial role in securely holding and immobilizing your items. At Advanced Packaging Inc,  the leaders in custom cases for military equipment, we are going to explore the advantages of custom foam inserts for military cases, and the different types of foam inserts available to help you safely and effectively transport your equipment.

Why Transport Your Military Equipment in Custom Cases In The First Place?

Shipping military equipment in custom cases is the optimal choice due to the unparalleled level of protection, organization, and efficiency they provide. Custom cases are designed with durable materials, tailored to the specific dimensions and requirements of the equipment, ensuring a secure and precise fit. The organization offered by custom cases saves time during packing and unpacking, while their durability and reusability make them a cost-effective long-term solution. Overall, custom cases offer the ideal combination of protection, organization, and convenience, ensuring the safe and efficient transportation of military equipment.

The Advantages of Custom Foam Inserts for Military Cases:

Investing in custom foam inserts for military cases offers numerous benefits and advantages that make it a worthwhile endeavor for any military organization. Here are the key reasons why making this investment is crucial:

Unparalleled Protection

Custom foam inserts provide exceptional protection by precisely contouring to the shape of your military equipment. This ensures that every delicate component, instrument, or device is securely cradled, preventing damage from impact, vibration, or rough handling during transit or storage.

Optimal Organization

Custom foam inserts enable the efficient organization of equipment within the case. Each item has its designated space, reducing the risk of damage caused by shifting or rubbing against other objects. This not only saves time in locating specific items but also allows for quick inventory checks.

Enhanced Durability

Custom foam inserts' dense and durable nature ensures long-lasting protection for your equipment. The foam material is resistant to wear, tear, and common environmental factors such as moisture, dust, and chemicals, ensuring the longevity of the equipment and the case.

Streamlined Logistics 

Custom foam inserts improve logistical operations by facilitating easy identification and access to equipment. With each item in its designated slot, the time spent searching for specific gear is significantly reduced, enabling efficient deployment, maintenance, and inventory management.

Cost-Effective Solution

Investing in custom foam inserts can save money in the long run. The precise fit and superior protection they offer minimize the risk of equipment damage, reducing the need for costly repairs or replacements. Moreover, optimized organization and streamlined logistics enhance operational efficiency, saving valuable time and resources.

Highlighting The Different Types of Custom Foam Inserts

At Advanced Packaging Inc, we offer a wide range of foam inserts that can be customized to fit the exact needs of your military equipment, each with its own distinct advantages.


Polyethylene is a strong and resilient closed-cell foam, perfect for shock absorption and vibration dampening.

Crosslinked Polyethylene

Crosslinked Polyethylene provides a smooth texture, with fine closed-cell foam suitable for automotive applications requiring Class A surface protection and repeat uses. Polyurethane is a soft, sponge-like open-cell foam suitable for diverse applications.

EPS (Expanded Polystrene)

EPS (Expanded Polystyrene) features low compression, making it ideal for blocking, bracing, and product separation. Adding foam to a custom box ensures a precise fit for your product. 

Furthermore, our team of engineers can provide foam roll stock, planks, pouches, as well as services like custom slitting, perforation, and cuts to meet your specific needs.

Examples of Our Custom Foam Inserts for Military Cases 

Why Partner With Advanced Packaging Inc

For more than 50 years, Advanced Packaging Inc has been the leader in custom foam and case solutions. Our engineers are able to design and build innovative and effective total solutions for our clients that are high-quality, easy to transport, and fulfill their needs. Whether you are in need of custom foam parts or need to design a total solution, our team can help. 

Since we carry a wide selection of foam, our engineers are able to partner with you on your project in order to deliver a customized solution that is on time and within your budget. Contact our team today to learn more about our custom foam inserts and how we can assist with your project.

Industries Served

We proudly design and build custom cases and solutions for the following industries